Aluminum Welding: Super Alloy 1

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There are several occasions when our Super Alloy 1 is advantageous over the Super Alloy 5 when welding aluminum. Some examples are:

• Welding next to heat sensitive areas such as rubber, paint, plastic etc.
• Joining aluminum to other metals
• Welding hard to reach areas
• Welding large masses of aluminum that dissipate the heat quickly (such as oil coolers)

Super Alloy 1 is a solder which melts at 350^o (enabling you to make repairs with nearly any heat source including a heat gun, soldering iron, or propane torch), and bonds at 20,000 psi.

Unique Characteristics:

• 350^oF working temperature prevents warpage and base metal damage
• Can be used to join aluminum with a soldering iron
• Rod and flux work synergystically to prevent oxidation during soldering.
• Super Alloy 1 flux is completely non-corrosive and washes off with warm water

Videos

Joining Brass to Aluminum        (2:35)

Joining Copper to Aluminum        (1:40)

An Aluminum Radiator with a 1/8" Hole in the Tube        (:29)

Repairing Multiple Aluminum Radiator Holes        (3:13)

Air Charge Cooler Repair        (:45)

Joining Copper Tubing to Aluminum Tubing        (1:17)

Articles

Aluminum Air Charge Cooler Repair

Joining Steel to Aluminum

4x4 Mechanix Radiator Repair Article

10 Step Instructions

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